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A3 - Maturity assessment (funding period 1)



Parameter identification for maturity assessment of metal forming processes using fuzzy logic uncertainty analysis

Project Status: finished

Last Update: 10.08.2011



Members


The maturity determination and assurance supports the extensive development of new forming processes for detecting and managing the maturity of the comparatively long development time of the new manufacturing process. This increases the transparency and decreases the coordination effort within the development phases. By intervening into the design processes based on facts the development time can also be reduced.

The long-term objective of the sub-Project A3 is providing development accompanying strategies and methods for the determination and assurance of the maturity in the analysis, design and optimization of the manufacturing technique, tools and machines of the Sheet-Bulk Metal Forming with considering uncertain input parameters.

Initially the activities for the development of the new forming process will be gathered and subsequently enlarged to a reference model with considering the typical development levels of simulation and experimentation. Based on this general approach specific indicators and their values will be elicited, which characterize the maturity of the manufacturing method to be developed in defined moments of time. Individual uncertainties of the needed data and input parameters will be considered by the use of the method Fuzzy Logic. After summarizing and analyzing the determined parameters to specific maturity levels, stabilizing and managing measures for achieving reliable and controlled manufacturing processes will be prepared and with the help of the PDCA cycle (Plan-Do-check-Act) applied.


Working Groups


Publications

    2012

    • Weckenmann, A.; Akkasoglu, G.: Methodic design of a customized Maturity Model for Geometrical Tolerancing. In: Procedia CIRP, (2012), Netherlands/UK: Elsevier, in print
    • Weckenmann, A.; Akkasoglu, G.: Maturity determination and information visualization of new forming processes considering uncertain indicator values. In: AIP Conference Proceedings, 1431(2012), pp. 899-911
    • Weckenmann, A.; Werner, T.; Akkasoglu, G.: From Filtering Waste to Enabling Innovation - Facing the Challenges of Engineering in Quality Management . In: Quality - Access to Success, 13(2012)126, pp. 72-78
    • Weckenmann, A.; Reithmeier, E.; Merklein, M.; Wartzack, S.; Behrens, B.; Akkasoglu, G.; Ohrt, C.; Schneider, T.; Salfeld, V.; Breitsprecher, T.; Plugge, B.: Methodengestützte Referenzvorgehensweise für neue Umformverfahren. In: Zeitschrift für wirtschaftlichen Fabrikbetrieb ZWF, 107(2012)1, München: Hanser, pp. 43-47
    • Weckenmann, A.; Akkasoglu, G.: Maturity Model for the development of new forming processes applied to the Sheet-Bulk Metal Forming. In: Key Engineering Materials, 504(2012), Schweiz: Trans Tech Publications, pp. 1011-1016
    • Akkasoglu, G.; Weckenmann, A.: Systematic design of a Maturity Model for the Development of New Forming Processes. In: Journal of Management and Finance 10 (2012) 3, pp. 191-202. - ISSN 2084-5189., (2012), published
    • Weckenmann, A.; Akkasoglu, G.: Maturity determination of new forming processes considering uncertain indicator values. In: Key Engineering Materials, 502(2012), Schweiz: Trans Tech Publications, pp. 97-102
    • Akkasoglu, G.; Weckenmann, A.: Design of a maturity model for new forming processes considering uncertain values. In: 2nd International Conference on Quality and Innovation in Engineering and Management (22.-24.11.2012, Cluj-Napoca, Rumänien), (2012), submitted
    • Weckenmann, A.; Akkasoglu, G.; Werner, T.: Paradigm shifts in quality management. In: 2nd International Conference on Quality and Innovation in Engineering and Management (22.-24.11.2012, Cluj-Napoca, Rumänien), (2012), submitted
    • Akkasoglu, G.; Weckenmann, A.: Systematically designed Maturity Model for Sustainable Development of New Forming Processes. In: 10th Global Conference on Sustainable Manufacturing- CIRP supported (31.10.-02.11.2012, Istanbul, Türkei), (2012), accepted

    2011

    • Weckenmann, A.; Behrens, B.; Reithmeier, E.; Akkasoglu, G.; Vucetic, M.; Ohrt, C.; Cahyono, T.; Hübner, S.; Kästner, M.: Appliance of the maturity method in the develpoment of endoscopic geometry inspection for sheet bulk metal forming tools . In: Total Quality Management & Excellence, 39(2011)1, pp. 11-16
    • Weckenmann, A.; Akkasoglu, G.: Maturity Method for the Development of Metal Forming Processes considering Fuzzy Input Parameters . In: Akkök, M. et al. (Edt.): 6th International Conference and Exhibition on Design and Production of Machines and Dies/Molds - DIEMOLD 2011 (23.-26.06.2011, Ankara, Turkey), (2011), Ankara: Atilim University, pp. 9-15
    • Reithmeier, E.; Weckenmann, A.; Behrens, B.; Ohrt, C.; Kästner, M.; Akkasoglu, G.; Hübner, S.; Krimm, R.; Salfeld, V.; Voges-Schwieger, K.; Vucetic, M.: Qualitätsorientierte Entwicklung der Blechmassivumformung . In: Merklein, M. (Edt.): Tagungsband zum Erlanger Workshop Blechmassivumformung 2011 - DFG TR 73 (13.-14.10.2011, Erlangen), (2011), Bamberg: Meisenbach, pp. 97 - 118

    2010

    • Brenner, P.; Weckenmann, A.; Akkasoglu, G.: Referenzmodellgestützte Reifegradabsicherung bei der Entwicklung neuer umformtechnischer Verfahren . In: Schmitt, R. (Edt.): Berichte zum Qualitätsmanagement - Unternehmerisches Qualitätsmanagement, 12(2010), Aachen: Apprimus, pp. 123-144
    • Weckenmann, A.; Akkasoglu, G.: Managing the challenges in development processes with the maturity method . In: Satyanarayana, B.; Ramji, K. (Edt.): Proceedings of the 3rd International and 24th All India Manufacturing Technology Design and Research Conference AIMTDR 2010 (13.-15.12.2010, Andhra Pradesh, India), 1(2010), Visakhapatnam: Andhra University College of Engineering, pp. 3-10
    • Brenner, P.; Akkasoglu, G.; Weckenmann, A.: Reifegradmethode für neue Fertigungsverfahren - Rasch und sicher auf neue Wege. In: Qualität und Zuverlässigkeit QZ, 55(2010)6, München: Hanser, pp. 52-55
    • Weckenmann, A.; Brenner, P.; Akkasoglu, G.: Reifegradmethode für die Entwicklung neuer Umformverfahren. In: Ingenieurspiegel, (2010)3, pp. 56-58
    • Weckenmann, A.; Brenner, P.; Akkasoglu, G.: A comprehensive approach for a reference model based maturity method for development of new metal forming processes. In: 13th International QMOD conference on Quality and Service Sciences ICQSS 2010 (30.08.-01.09.2010, Cottbus, Germany), (2010), published on CD

    Presentations

      2012

      • 15.03.2012: Akkasoglu, G.: Maturity Model for the development of new forming processes applied to the Sheet-Bulk Metal Forming, European Scientific Association For Material Forming Conference ESAFORM 2012 (14.-16.03.2012, Erlangen)
      • 18.04.2012: Akkasoglu, G.: Methodic design of a customized Maturity Model for Geometrical Tolerancing, . CIRP Conference on Computer Aided Tolerancing CAT 2012 (18.-19.04.2012, Huddersfield, United Kingdom)
      • 24.06.2012: Akkasoglu, G.: Maturity Method for the Development of Metal Forming Processes considering Fuzzy Input Parameters, 6th International Conference and Exhibition on Design and Production of Machines and Dies/Molds - DIEMOLD 2011 (23.-26.06.2011, Ankara, Turkey).

      2011

      • 17.03.2011: Weckenmann, A.: From Filtering Waste to Enabling Innovation - Facing the Challenges of Engineering in Quality Management, 1st International Conference Quality and Innovation in Engineering and Management (17.-19.03.2011, Cluj-Napoca, Romania)
      • 06.06.2011: Akkasoglu, G.: Appliance of the maturity method in the develpoment of endoscopic geometry inspection for sheet bulk metal forming tools, 6th IWC TQM - Advanced and Intelligent Approaches TQM 2011 (06.-10.06.2011, Belgrade, Serbia)
      • 13.10.2011: Ohrt, C.: Qualitätsorientierte Entwicklung der Blechmassivumformung, Erlanger Workshop Blechmassivumformung 2011 - DFG TR 73 (13.-14.10.2011, Erlangen)

      2010

      • 24.02.2010: Akkasoglu, G.: Referenzmodellgestützte Reifegradabsicherung bei der Entwicklung neuer umformtechnischer Verfahren, RWTH Aachen
      • 31.08.2010: Akkasoglu, G.: A comprehensive approach for a reference model based maturity method for development of new metal forming processes, 13th International QMOD conference on Quality and Service Sciences ICQSS 2010 (30.08.-01.09.2010, Cottbus, Germany)
      • 13.12.2010: Weckenmann, A.: Managing the challenges in development processes with the maturity method, Visakhapatnam, Indien