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A7 - Dynamic Process Forces

Improvement of Combined Cutting and Deep Drawing Processes by Means of Overlaying Dynamic Process Forces

Project Status: Active

Last Update: 31.07.2019


The focus in the third phase of the TP A7 is on the holistic consideration of the process chain in the production of sheet bulk metal formed components. First of all, the production of components with high functional surface quality and the influence of friction with oscillation superposition will be investigated. The use of the components is to be analyzed on the effects of tool wear on the component quality. The use of components will also be investigated in the context of the rest deformability on oscillation superimposed produced components. As a result, the following sub goals are derived:

  • Basic experiments on the influence of oscillation parameters on friction and surface quality using ring crushing tests.
  • Transfer of the identified oscillation parameters to the process for the production of sheet bulk metal formed components with high surface quality and functionality.
  • Consideration of tool wear in the production of sheet bulk metal formed components.
  • Identification of the residual deformability of oscillation-free and superimposed manufactured components in order to make statements about the area of application of the components.
  • Validation of the developed methods on the oscillation superimposed SBMF process.


Working Groups



    • Behrens, B.; Biermann, D.; Menzel, A.; Tillmann, W.; Krimm, R.; Meijer, A.; Schewe, M.; Stangier, D.; Commichau, O.; Müller, P.; Rosenbusch, D.; Hübner, S.: Untersuchungen strukturierter Werkzeugflächen und der Einfluss auf den Werkzeugverschleiß. In: 4. Industriekolloquium Blechmassivumformung 2019 - DFG Transregio 73 (Hannover, 12.03.2019), (2019), in print
    • Müller, P.; Rosenbusch, D.; Wehmeyer, J.; Hübner, S.; Behrens, B.: Investigations of forming force, friction values and surface qualities in ring compression tests using oscillating tools. In: Production at the leading edge of technology, Proceedings of the 9th Congress of the German Academic Association for Production Technology (WGP), (2019), Hamburg, September 30 – October 2, pp. 73-81
    • Gutknecht, F.; Vogel, M.; Schulte, R.; Merklein, M.; Rosenbusch, D.; Koch, S.; Hübner, S.; Behrens, B.; Tekkaya, A.; Clausmeyer, T.: Comparison of strain-path indicators for analysis of processes in sheet-bulk metal forming. In: Proceedings of Numiform 2019, (2019), published


    • Koch, S.; Hübner, S.; Behrens, B.; Scheffler, R.; Wrobel, G.; Pleßow, M.; Bauer, D.: 3D CAD modeling of deep drawing tools based on a new graphical language. In: Computer-Aided Design and Applications, 15(2018)5, pp. 619 - 630
    • Dean, A.; Rolfes, R.; Behrens, B.; Hübner, S.; Chugreev, A.; Grbic, N.: Parametric Study of Hybrid Metal -Composites Clinching Joints . In: Key Engineering Materials, 767(2018), pp. 413-420