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A6 - Function-oriented Inspection



Strategies for Function-oriented Optical Inspection of Formed Precision Components

Project Status: Active

Last Update: 22.07.2019



Members


In the current phase, the integrated automated measurement process will be completed. In a first step, a fully automatic calibration for the multiscale multi-sensor measuring system is investigated. A hexapod enables a very flexible positioning of the workpiece. On the one hand, the hexapod avoids the manual handling of the calibration object for the registration process of the sensors to the positioning system. On the other hand, the calibration interval between measurements can be reduced. For this purpose, various parameters such as the calibration quality are calculated in order to determine the frequency of the necessary calibrationsThe calibration object can remain mounted on the hexapod during the measurement. In a second work package, the acquisition of diffuse and directionally reflecting surfaces will be investigated. It is currently not possible to detect highly reflective surfaces with fringe projection systems. Therefore, a deflectometric system is integrated in the measurement setup to detect these surfaces correctly. To reach the demand of a holistic and fast acquisition of the workpiece, a method for simultaneous fringe projection and deflectometric measurement is investigated. Furthermore, the influence of the process-related lubricant on the workpiece must be determined by examining the related properties of the thin films. This enables a correction of the local and systematic measurement deviation by the lubricant film.

 

 


Working Groups


Publications

    2019

    • Metzner, S.; Hausotte, T.: Automatic camera calibration and sensor registration of a multi-sensor fringe measurement system using hexapod positioning. In: Society of Photo-Optical Instrumentation Engineers (SPIE) (Edt.): Optical Measurement Systems for Industrial Inspection XI, 11056(2019)1105616, Munich: spiedigitallibrary, pp. 1-10
    • Metzner, S.; Reuter, T.; Wirthmann, E.; Hausotte, T.: Bestimmung des Brechungsindex des Schmiermittels Beruforge 152DL unter Verwendung eines dafür entwickelten Dünnschichtnormals. In: AMA Service GmbH (Edt.): Tagungsband 20. GMA/ITG-Fachtagung Sensoren und Messsysteme 2019, (2019)20, pp. 406-411
    • Metzner, S.; Reuter, T.; Hausotte, T.: Evaluation of influences of thin lubricant on fringe projection measurements. In: Society of Photo-Optical Instrumentation Engineers (SPIE) (Edt.): Optical Technology and Measurement for Industrial Applications Conference, 11142(2019), Yokohama: spiedigitallibrary, pp. 106-109

    2018

    • Metzner, S.; Ramesh, R; Hausotte, T.: Local histogram equalization and homomorphic filtering to improve wide-angle stereo disparity computation. In: Längle, Thomas, Puente León, Fernando, Heizmann, Michael (Edt.): Forum Bildverarbeitung 2018, (2018), Karlsruhe: KIT Scientific Publishing, pp. 265-276
    • Metzner, S.; Ramesh, R.; Müller, A. M.; Hausotte, T.: Evaluation of reflection properties of sheet bulk metal formed parts by pixel wise analysis of camera images provided for triangulation measurement. In: ITG – Informationstechnische Gesellschaft im VDE (Edt.): ITG-Fachbericht 281 Sensonsoren und Messsysteme, 281(2018), Berlin: VDE Verlag GmbH, pp. 203-206
    • Metzner, S.; Hausotte, T.: Holistic dimensional measurement of sheet-bulk metal formed parts. In: Society of Photo-Optical Instrumentation Engineers (SPIE) (Edt.): Optical Metrology and Inspection for Industrial Applications V, 10819(2018)108190, Bejing: spiedigitallibrary, pp. 1-9

    2017

    • Metzner, S.; Hausotte, T.; Loderer, A.: Ganzheitliche dimensionelle Messung von blechmassivumgeformten Bauteilen. In: tm – TechnischesMessen, 2016(2017)71, pp. 1-10

    Presentations

      2019

      • 25.04.2019: Metzner, S.: Evaluation of influences of thin lubricant on fringe projection measurements, Yokohama
      • 26.06.2019: Metzner, S.: Bestimmung des Brechungsindex des Schmiermittels Beruforge 152DL unter Verwendung eines dafür entwickelten Dünnschichtnormals, Nürnberg
      • 26.06.2019: Metzner, S.: Automatic camera calibration and sensor registration of a multi-sensor fringe measurement system using hexapod positioning, München

      2018

      • 26.06.2018: Metzner, S.: Evaluation of reflection properties of sheet bulk metal formed parts by pixel wise analysis of camera images provided for triangulation measurement, Nürnberg
      • 13.10.2018: Metzner, S.: Holistic dimensional measurement of sheet-bulk metal formed parts, Bejing
      • 30.11.2018: Metzner, S.: Local histogram equalization and homomorphic filtering to improve wide-angle stereo disparity computation, Karlsruhe